Rubber Extruder Granulator Machine

Rubber Extruder Granulator Machine

1. Single screw is suitable for basic materials, while twin-screw/triple screw is suitable for complex materials such as rubber modification, TPV, TPE, etc.
2. Particle cutting methods: Water-cooled strip cutting, air-cooled die surface hot cutting, underwater cutting, eccentric cutting, etc., suitable for different material requirements.

  • Product Introduction

Product Parameters

 

Scope of application

Single screw is suitable for basic materials, while twin-screw/triple screw is suitable for complex materials such as rubber modification, TPV, TPE, etc.

Laboratory type

Screw diameter 20-30mm, PLC intelligent control.

Particle cutting methods

Water-cooled strip cutting, air-cooled die surface hot cutting, underwater cutting, eccentric cutting, etc., suitable for different material requirements.

Applicable materials

General plastics (PP, PE, ABS), engineering plastics (TPR, TPU, EVA), rubber (butyl rubber, silicone, EPDM), and special materials (degradable PLA, medical grade rubber).

 

Product Features

 

Multi functional integrated design

Integrating crushing, extrusion, and granulation, reducing equipment investment and energy consumption by more than 30%, supporting efficient recycling of waste plastics/rubber.

Intelligence and automation

PLC touch screen control, dynamic monitoring of extrusion pressure, temperature, and speed; Single board dual station screen changing device eliminates downtime and increases filtration area by 50%.

Low temperature processing technology

The entire low-temperature process (<100℃) prevents the melting and recrystallization of additives, maintains material properties, and is particularly suitable for thermosensitive rubber masterbatch.

Flexible adaptability

Modular design, replaceable screws and molds (aperture 3-8mm), supporting customized needs (such as laboratory research and development, large-scale production).

Environmental Protection and Safety

Wet granulation reduces dust by 90%, and the isolation agent system prevents particle adhesion; Equipped with exhaust gas catalytic combustion equipment that meets environmental standards.

Efficient and energy-saving

Cold feeding design + screw core water cooling technology to reduce energy consumption; Variable frequency motor drive reduces energy consumption by 20% compared to traditional equipment.

rubber extruder granulator machine 1
rubber extruder granulator machine 2
rubber extruder granulator machine 3

 

FAQ

 

 

1. How to choose single screw or twin-screw equipment?

Single screw is suitable for basic granulation, with low cost and simple maintenance. Twin screws are suitable for high filling, blending modified materials (such as TPV, rubber modification), and have better mixing effects.

2. Does the device support switching between multiple cutting methods?

Yes! By replacing the head mold and cutting blade components, it is possible to quickly switch between water-cooled, air-cooled, or underwater cutting modes.

3. How to handle high viscosity materials (such as rubber)?

Configure a forced feeding system (conical twin-screw) + isolation agent spray to ensure continuous and stable feeding without particle adhesion.

4. How long is the equipment maintenance cycle?

It is recommended to lubricate the bearings every 500 hours and clean the screw material every 1000 hours.

5. Can we customize non-standard production capacity or special material solutions?

Yes! Provide a complete set of customized services from laboratory small-scale machines (20Kg/h) to industrial grade production lines (1000Kg/h).

 

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