Rubber Filter Machine

Rubber Filter Machine

Dual stage filtration system: The machine head is equipped with 4-8mm aperture orifice plates and multi-layer filter screens, effectively intercepting impurities such as metal shavings and burnt particles, and improving the purity of the rubber material.

  • Product Introduction

Product Parameters

 

 

rubber filter machine 1

The rubber filter provides a variety of models to meet different production needs:

KRF-150: screw diameter 150mm, speed 45r/min, drive power 30kW, maximum output 450kg/h.

KRF-200: screw diameter 200mm, speed 10-48r/min continuously adjustable, drive power 55-75kW, output 1000-1600kg/h.

KRF-250: screw diameter 250mm, suitable for high-load continuous production, drive power and output are further improved.

 

Product Features

 
 
 

Efficient filtration

The rubber filter machine adopts a two-stage filtration system, equipped with a perforated plate with a pore size of 4-8mm and a multi-layer filter screen, which can effectively intercept impurities such as metal debris and coking particles.

 
 
 

Durable

The screw and bushing are made of 38CrMoAlA nitrided steel, and the surface is polished, the wear resistance is improved by more than 50%, the corrosion resistance and fatigue resistance are strong in daily operation, and the service life can exceed 5 years.

 
 

Split cooling system

The barrel is designed in sections, and the feeding section and extrusion section are independently water-cooled, which effectively prevents the rubber from overheating and coking, reduces energy waste caused by high temperature, and the energy saving effect of the whole machine can reach 20%.

 

 

Application Area

 

Tire and rubber product production

In the production of tires and rubber products, rubber filter machines are mainly used to filter impurities such as tiny particles and fibers in natural rubber and synthetic rubber raw materials to ensure uniform structure of products such as treads, inner tubes, and sealing strips.

Recycled rubber processing

During the processing of recycled rubber, rubber filter machines are responsible for removing foreign matter such as metal debris, sand and gravel from recycled rubber, and through precise filtration, the purity of recycled rubber reaches 99.5%.

Manufacturing of special rubber materials

In the field of special rubber material manufacturing, rubber filters perform high-precision filtration on silicone rubber and fluororubber to remove micron-level impurities to meet the hygiene requirements of medical rubber catheters and food-grade seals.

 

FAQ

 

 

Q1: How to avoid the burning of rubber material in the rubber filter machine?

A1: The equipment adopts a split cooling system, and the rubber is fully temperature controlled throughout the process (preheating temperature 80-120℃ is recommended). The plunger type can also achieve zero temperature rise filtration.

Q2: How to deal with filter blockage?

A2: The standard hydraulic quick-change filter device supports online cleaning. It is recommended to soak the filter with a special cleaning agent regularly.

Q3: Can high-viscosity rubber be filtered?

A3: The screw type adopts a double-thread design to enhance the plasticizing ability and can handle rubber with a Mooney viscosity of more than 120; the plunger type is suitable for ultra-high pressure precision filtration.

Q4: How long is the equipment maintenance cycle?

A4: It is recommended to lubricate the gearbox every 500 hours and replace the screw seal every 2000 hours. The modular design reduces maintenance time by 70%.

 

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