Insulation Sheath Cable Compound Pelletizing Line

Applicable materials: Supports granulation of various polymer materials such as PE, PVC, TPE, TPU, PPA, LLDPE, etc., covering special sheath/insulation material requirements such as low smoke halogen-free, flame retardant, high temperature resistance (70℃-150℃), cold resistance, anti-static, etc.

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Product Introduction

Product Parameters

01/

Applicable Materials: It supports the granulation of various polymer materials such as PE, PVC, TPE, TPU, PPA, LLDPE, etc.

02/

Temperature Control Accuracy: ±1℃ electric heating system, suitable for different material melting and plasticization requirements (such as PVC 150℃, PE strong shear melting section).

03/

Core Components: twin-screw metering feeding system, hydraulic plate screen changing device, water ring hot cutting die head, to ensure uniform and stable material mixing.

04/

Protection Design: explosion-proof die head technology, stainless steel material for contacting materials.

Product Features

Energy Saving

The production line is equipped with a circulating cooling system and low-volatile lubrication design, and the energy consumption of the entire line is reduced by 15% compared with traditional systems.

Durable

The key parts are made of high-manganese steel alloy material, and the wear resistance is increased by 2.5 times. The screw elements and barrel linings are heat-treated and precision CNC-processed, with a service life of more than 5 years.

Automated Intelligent Control

The insulation sheath cable compound pelletizing line is equipped with a whole-line joint control system and an audible and visual alarm mechanism, which can locate the abnormal part within 5 seconds of the fault. The automatic feeding system is combined with a forced feeding screw to effectively prevent material jamming and improve the overall automation level by more than 30%.

Precision Control

The screw adopts a "high shear melting section + dispersion mixing section" combination design to ensure that the raw material mixing uniformity is >95% and the particle thickness tolerance is controlled within ±0.2mm.

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FAQ

Q1: Does the device support granulation of special materials (such as halogen-free, high temperature resistant to 125℃)?

Yes, this device can produce high-performance, halogen-free and environmentally friendly sheath materials with temperature resistance of 105℃-150℃ by adjusting the screw speed, temperature and formula (such as adding silane coupling agent, modified carbon nanotubes), suitable for harsh environments such as photovoltaic cables and nuclear facilities.

Q2: How to solve the problem of insufficient lubrication in production?

The equipment adopts an intelligent temperature control and lubricant optimization system to avoid surface adhesion caused by the evaporation of low melting point lubricants. At the same time, the material uniformity is improved through strong shear plasticization process to reduce pit defects.

Q3: Do you provide customized services?

Support ! We can customize screw length and die size according to customer needs, and provide formula design guidance.

Q4: What is the equipment maintenance cycle and cost?

Adopting modular design, the screen changing device and screw components can be quickly disassembled and cleaned, making daily maintenance convenient. It is recommended to conduct lubrication checks every 500 hours and comprehensive maintenance every year to significantly reduce the risk of downtime.

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