PVC Cable Compound Pelletizing Line

PVC Cable Compound Pelletizing Line

The two-stage model adopts a combination of high-speed twin-screw (upper stage) and low-speed single screw (lower stage), with twin-screw mixing and single screw compaction, suitable for high filling and heat sensitive materials (such as flame-retardant PVC).

  • Product Introduction

Product Parameters

 
01/

The two-stage machine adopts a combination of high-speed twin screws (upper section) and low-speed single screws (lower section), with twin screws for mixing and single screws for compacting, suitable for highly filled and heat-sensitive materials (such as flame-retardant PVC).

02/

The screw material is 38CrMoALA nitrided, hard chrome plated on the surface, and equipped with a water-cooled core, which is wear-resistant and corrosion-resistant.

03/

Temperature control system: It uses electric heater and water cooling device, the temperature fluctuation does not exceed ±1℃, suitable for heat-sensitive materials.

04/

Particle cutting system: It uses air-cooled die face hot cutting head plus vibrating screen to reduce clay particles, and the particle uniformity reaches more than 98%.

05/

Screen changing device: It is equipped with hydraulic plate/double column non-stop screen changing function to reduce production interruption.

06/

Control system: It realizes full automatic control through PLC, and can monitor temperature, pressure, speed and other parameters in real time.

 

Product Features

 

Precision die head design

The die head is formed in one step by a CNC five-axis machining center, with a matching accuracy of ±0.05mm, ensuring consistent pelletizing size and avoiding mold blocking or uneven discharge.

High-efficiency capacity output

The PVC cable compound pelletizing line is equipped with a two-stage exhaust structure and a twin-screw design. The output can reach 450kg/h, which increases the capacity by more than 30% compared with traditional single-stage equipment.

Corrosion-resistant feeding system

The feeder and contact parts are made of 304 stainless steel, which is suitable for PVC formulas containing corrosive additives such as calcium powder and stabilizers, and the service life exceeds 5 years.

Modular structure

Each functional section adopts modular connection, and it only takes 20 minutes to complete cleaning when changing color or formula.

PVC cable compound pelletizing line 1
PVC cable compound pelletizing line 2
PVC cable compound pelletizing line 3

 

FAQ

 

 

1. What fields is this equipment suitable for?

Insulation layer and sheath of power cables, communication cables, building wires, automotive parts, etc. It can adapt to recycled materials and can also be used for new product production.

2. How to ensure the quality of particles?

The filter should be replaced regularly (it is recommended to be replaced once every shift), and the exhaust system should be checked to avoid impurities. The finished products need to be screened and sampled to ensure that there are no black spots and the size is uniform.

3. What are the precautions for equipment maintenance?

The main motor and the oil pump motor should be started and stopped in conjunction, otherwise the equipment will be damaged. After shutdown, the residual material on the screw should be cleaned to prevent the material from carbonizing.

4. How about after-sales service and support?

The warranty period is one year, and equipment installation and commissioning, operation training services are provided, and technical consultation is provided for life.

 

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